VERICUT ist modular aufgebaut. Die Struktur erlaubt es, nur die Module zu erwerben, die für die Anwendung erforderlich sind. Bei Erweiterung der Anforderungen können durch zusätzliche Module Funktionalitäten des Basis Moduls “VERICUT Verification“ ergänzt werden.
Für detaillierte Informationen bitte auf die jeweiligen Modulnamen klicken.
Aufbau und Simulation von CNC Maschinen & Steuerungen um auf Kollisionen zu prüfen. Die 3D Simulation zeigt die Bewegungen der Werkzeugmaschine und die Änderung am Werkstück genauso, wie sie bei der realen Fertigung ablaufen werden
VERICUT berechnet für jeden einzelnen Programmsatz den idealen, optimierten Vorschub und erzeugt so ein neues, schnelleres & effektiveres NC-Programm.
Simulation und Verifikation 4 und 5-Achsiger Fräs-, Bohr-, Dreh-, und Drehfräsoperationen. Außerdem wird die Simulation von Synchron- und Parallel-Dreh Anwendungen unterstützt, wenn mehrere Kanäle/Werkzeugrevolver verwendet werden.
Durch Erstellung von “In-Process“ Inspektionsanleitungen und Dokumenten mit den simulierten “In-Process“ Bearbeitungsfunktionen in VERICUT kann Zeit eingespart, sowie die Genauigkeit verbessert werden.
The ultimate shop floor communication tool! Get all the functionality of NC Review mode in a stand-alone viewer that does not use a license. (Included with the base Verification product.)
Akkurates simulieren und verifizieren von EDM Senkerodierungs-Operationen. Zeigt Verletzungen, den Funkenspalt, Kontaktbereich & das Volumen des entnommenen Materials auf. Unterstützt Mehrfachelektroden.
Mit der Funktionalität Werkzeugschleifen (Cutter Grinder) können die besonders hohen Anforderungen bzgl. Materialabtrags beim Schleifprozess simuliert werden, z.B. für Werkzeuge. Die Bearbeitung erfolgt in der Regel 5-achsig mit speziell abgerichteten Profilschleifscheiben.
Als Option steht ebenfalls ein Modul zur Simulation der Werkzeugschleifmaschine zur Verfügung. Hierbei können auch Be- und Entladevorgänge simuliert werden.
Read designated model file formats and use them as stock, fixture, design, tool holder and machine models. When combined with Model Export, VERICUT’s cut stock may be written out in these formats as well.
VERICUT Drilling & Fastening (VDAF) is a software application for simulating and programming auto-drilling & fastening machines. VDAF is independent of both the machine and CAD system.
Airbus is selling so well that the demand to increase build rate has never been higher. BAE Systems (Filton, UK) needed a simple way to improve throughput - it found the answer in VERICUT.
With VERICUT, engineers at Stellex Monitor modeled the Sidewinder and Spar Mill machines.
Tell Tool of Westfield, Mass., has integrated VERICUT CNC simulation software into its numerical control program prove-out process.
VERICUT enabled us to start ordinary production after a minimum of time. Since this product is new for Volvo Aero Norge and our company had never before had parts with similar machining complexity, it is difficult to estimate the amount of cost saving.
Before implementing VERICUT, the company experienced the usual time-consuming and expensive manufacturing problems related to NC program prove-outs such as scrap loss, broken tooling, and a danger of occasional machine crash.
Over the last two years, AH has used Machine Simulation to speed the implementation of several new 5-axis machine tools.
Dassault, Seclin initially purchased VERICUT in order to reduce the number of manual prove-outs using polystyrene material, which represented a significant expense in terms of time and money.
VERICUT enabled the designers and programmers see exactly what they were building as and in-process model in different stages of the machining cycle.
We utilized VERICUT to verify the CNC programs for cutting the tooling before they were sent to the machine control,
"When we first started using OptiPath we concentrated on the feed rate option; now we use the constant chip thickness capability. With jobs up to 200 hours long, 50% saving is significant – like having another machine tool."
The entire process took less than two hours and no manpower was required, whereas, creating the same pattern manually (the old way), would have taken one of our designers several days.
The verification process stays ahead of the actual machine position in the NC code being verified. Opera-tors can see errors before they occur.
The bottom line? Using VERICUT has made Supreme's existing machine tools more productive. Enthusiasm is up, delivery times have been reduced, and pricing is more competitive.delivery times have been reduced, and pricing is more competitive.
Using VERICUT to compare the electrode burn with the mold cavity ensures that we have all the correct clearances in the electrodes and that we have 100% clean-up." says Allen.
If I was using VERICUT at the time I would've caught the problem, and had a chance to fix it before it damaged the part.
VERICUT showed the NC programmers leftover or heavy stock." And the software detected a couple of places where the depth of cut was too large and tools were shanking out," said Collings. They then went back and corrected the errors in the tool path before
Now I rarely see the potential crashes because the students find and correct them before I review the work. Catching those costly problems is a non-event now!
VERICUT can change speeds and feeds according to cutting conditions including difference in material and tooling. It is done automatically; the programmer does not have to make even one manual insert into the code."
Flying shrapnel from shattered cutting tools and components is avoided by using VERICUT to test student programs before they are run on NC machines.
The NC programmers at Ingersoll also rely on the simulation software to prevent mistakes when programming complex, five-axis parts.
After creating the NC programs in Mastercam, they began simulating the machining process in VERICUT by simulating the G-code data. There often can be a difference between the motion as programmed and the code after it's run through the post processor
After selecting VERICUT for third-party verification, each NC programmer attended two days of basic training where they experienced first-hand the type of results they could expect to achieve.
The program simulates milling, drilling, turning, wire EDM, and mill/turn machining operations using both G-codes and CAM output.
VERICUT provides simulation capabilities for the all the 3-5 axis and wire EDM parts, with focused control over the orientation of our 5-axis machine tool including the cutters used on that machine.
The inspection probe is created as a tool in VERICUT so the complete in- cycle gauging sequence is checked for collisions.
The bottom was machined first. This effort took about 24 hours from start to finish. By using VERICUT software from CGTech, Elliot was able to test the NC program for any problems before it was ever cut on the machine.
Cosworth Racing Integrates Walter TDM Tool Management into Manufacturing Systems
With data exported from NX, Vericut simulates the cutting process on the shop floor utilizing the machine G-code to detect any issues prior to NC Program release.
Maschinensimulation (maschinen simulation): Die erzielbaren Kosteneinsparungen sind erhebÂlich. Simulieren Sie Ihre CNC-Maschine, um potenzielle Fehler oder Probleme vor der realen Fertigung zu erkennen.
